Manufacturing IT

Modernize plant IT without disrupting production.

Avoid downtime from aging systems with managed IT backed by Microsoft, AWS, Oracle, and Google Cloud partnerships.

Reduce project risk with rapid mobilization and roughly 80 certified developers, analysts, testers, and PMs.

Connect ERP, MES, IoT, and legacy data through technology-agnostic architectures for cleaner operations.

Move AI use cases from pilot to production with measured value, workflow automation, and AIOps delivery.

Protect continuity with fixed-cost, quality-assured delivery shaped by public-sector modernization experience.

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Trusted By

Trusted for Complex Enterprise Modernization

Practical delivery, flexible teams, and systems designed for real users.

Shan has led the development of our department’s online platform that captures energy efficiency program data reported by 100+ Minnesota electric and gas utilities. Shan and TechZavy team have an exceptional level of technical expertise and a keen ability to implement user-friendly designs. I highly recommend Shan to anyone who is looking to develop software product solutions.

Adam Y. Zoet

Energy Planner, Director, Minnesota Department of Commerce

TechZavy’s contributions to AI-driven enhancements—particularly the CRM chatbot for the MMCAP Members Portal—have meaningfully improved system functionality and user experience. Shan played a key role in modernizing the MMCAP analytics (ProductFile) processing by leading its migration from a legacy SSMS platform to an Azure-based solution using Data Factory, Databricks, and AI-supported optimizations. Also excelled in multiple roles as Project Manager, Azure Administrator, and AI Architect roles

Michelle Perish

Application Support Specialist, State of Minnesota

TechZavy engineered a high-performance, centralized platform that bridged our legacy applications and brought us fully into the Azure cloud. The real game-changer has been their innovative use of Azure Open AI and autonomous agents to automate the reconciliation of judicial comments and sentencing departures. By seamlessly integrating our data with MNCIS and the DOC, TechZavy eliminated decades of data silos and drastically reduced our team’s manual administrative overhead. They delivered a solution that perfectly supports our statutory mandate

Tim Ogg

Director of MBCC-IT, Minnesota Sentencing Guidelines Commission

TechZavy has been meeting all contract obligations, including application development, data mapping, and process improvements. They have been extremely flexible in working with our technical and business requirements, have adjusted schedules and accommodated our resource timelines very well. Has worked extremely well with us in clarifying and adjusting deliverables as defined in the contract and has shown adaptability with us for minor modifications. Overall TechZavy has helped us advance our project as we approach production launch in the coming months.

Robert Wehausen

MNIT Supervisor, BWSR - Minnesota IT Services

Moving our legacy databases to an Azure SQL Managed Instance was a massive undertaking, but TechZavy executed it flawlessly. Their managed cloud services optimized our system architecture, boosting scalability and guaranteeing zero downtime.

TechZavy Consultant has been doing wonderful on the projects they have been working on. I’m very happy with the quality of work and productivity. My goals are being met.

Lisa Zitek-Jones

QA Supervisor, MNIT Partnering with MN Pollution Control Agency

Public-Sector Modernization Discipline for Manufacturing IT

Unifying Fragmented Justice Data Into One Intelligent, AI-Driven Case Platform

How a state sentencing commission replaced siloed legacy systems with a modern, AI-powered ecosystem for case management.

Modernizing Mission-Critical Government Procurement Data Systems With Azure and AI

How a legacy-heavy public-sector procurement platform became a fast, secure, cloud-native operation.

Modernizing Statewide Energy Reporting for Minnesota’s Regulatory Future

From a decade-old legacy system to a cloud-native platform serving 200+ utilities across Minnesota.

Ensuring Air Quality Data Accuracy for a Public-Sector Environmental Monitoring Platform

How full-stack QA and sprint traceability turned data from multiple third-party sensors into air-quality readings the public can trust.

Modernizing a Statewide Wetland Mitigation System With a Unifed Azure Platform

From decades of legacy data and manual workflows to an integrated, transparent, cloud-based mitigation system.

Awards & Certifications

Manufacturing IT Services Built for Uptime and Scale

Practical modernization for production systems

IT Assessment

Clarity Before Change

Manufacturing IT decisions start with a clear view of what is already in place. TechZavy evaluates application inventory, master data, integrations, infrastructure, user workflows, and operational risk before recommending changes.

This creates a practical roadmap for modernization, support, cloud migration, AI readiness, and security priorities. You gain clarity on what to keep, what to improve, and where pilot projects can prove value before larger production commitments.

Legacy Systems

Modernize Without Disruption

Legacy manufacturing systems often hold critical production, quality, and supply chain data, but they can be difficult to maintain or connect. TechZavy supports migration, porting, enhancement, and integration across technology-agnostic architectures.

The focus is continuity first: preserve business rules, document dependencies, validate data, and reduce disruption. Modernization can then move in stages, giving your team cleaner systems without unnecessary production risk.

Cloud and DevOps

Reliable Cloud Foundations

Cloud modernization can improve scalability, resilience, and data access when it is planned around operational needs. TechZavy designs and supports cloud-hosted platforms across Microsoft, AWS, Oracle, and Google Cloud ecosystems.

DevOps practices, deployment documentation, testing workflows, and managed hosting support help keep releases controlled. Your manufacturing environment gains a stronger foundation for analytics, application performance, remote access, and long-term operational flexibility.

Data and AI

Measured AI Use Cases

Manufacturers can use AI when the data, process, and expected outcome are clearly defined. TechZavy helps identify practical use cases such as predictive maintenance, quality insight, demand signals, workflow automation, and exception monitoring.

Each opportunity can move from assessment to pilot, measured value, and early production systems. This approach keeps AI grounded in operational improvement instead of hype, with analytics and automation tied to measurable business outcomes.

AIOps Support

Support Built for Uptime

Production teams need fast issue detection, consistent support, and clear escalation paths. TechZavy applies managed IT, AIOps concepts, monitoring, and support documentation to improve reliability across applications, cloud platforms, and connected systems.

Support can include multilingual helpdesk capabilities, incident response workflows, platform upgrades, and knowledge transfer. The goal is high availability and resilience while reducing the burden on internal teams that already support production operations.

Cyber Resilience

Risk-Ready Operations

Manufacturing environments face risk across endpoints, networks, cloud systems, user access, vendors, and legacy platforms. TechZavy helps strengthen resilience through risk assessment, secure architecture planning, DevSecOps practices, testing, and operational controls.

Security is built into modernization rather than added after deployment. Your team gets clearer visibility, better documentation, safer releases, and practical safeguards that support uptime, compliance needs, and long-term system stability.

Our Elite Partners

Manufacturing IT Backed by Proven Delivery Capacity

80%

First-Call Issue Resolution

95%

Customer Satisfaction

5 Day

Onboarding Time

Reduce Downtime While Modernizing Plant Technology

Manufacturing IT has to support production uptime, quality workflows, supply chain visibility, and secure access across both legacy and modern systems. TechZavy approaches modernization by first understanding your application inventory, master data, business domain, architecture, and operational constraints.

That assessment becomes a practical roadmap for platform upgrades, cloud migration, application support, data integration, and AI-ready workflows. With Microsoft AI Cloud Partner, Oracle Cloud Partner, AWS Solutions Provider, and Google Cloud Partner status, TechZavy can align the right platform to your environment instead of forcing a single-stack answer.

The result is technology that supports production, reduces risk, and adapts as requirements change.

Turn Operational Data Into Measurable Decisions

Disconnected systems make it harder to see production issues early, maintain data quality, and support compliance. TechZavy helps organize manufacturing data and applications into reliable, measurable value streams.

ERP, MES, IoT, and legacy system integration planning
Cloud-hosted data platforms and analytics readiness
AI use case evaluation for maintenance, quality, and workflow automation
Agile DevOps delivery with documentation and knowledge transfer
Testing and validation to reduce production release risk

Each initiative can start with a pilot, measure value, and move toward production with a predictable cost model and clear operational ownership.

Keep Production Running Through Every IT Change

Manufacturing teams often modernize while critical systems are still running. TechZavy is built for that reality, with managed IT, professional services, cloud engineering, application support, testing, and AI implementation working together.

Experience with Mayo Clinic, public-sector modernization, environmental systems, and enterprise data programs gives TechZavy a disciplined delivery model for complex requirements, stakeholder alignment, and production readiness. Rapid knowledge transfer and immediate backup coverage help preserve continuity when teams change or requirements shift.

You get practical modernization support that balances uptime, security, usability, and long-term maintainability without turning every improvement into a high-risk rebuild.

Plan Your Manufacturing IT Assessment

Get a practical roadmap for uptime, data, cloud, and AI readiness.

Related IT Services for Modern Manufacturing

Frequently Asked Questions

What does the manufacturing IT service include for plant operations?

The manufacturing IT service covers the full lifecycle of plant technology, including modernization of legacy applications, cloud migration, integration of ERP, MES, and IoT systems, and ongoing operational support. You get technology-agnostic architectures, robust data and analytics platforms, high-availability managed IT, and workflow automation with AI and AIOps. Every engagement begins with a detailed assessment of your application inventory, master data, and operational constraints to ensure the solution fits your production needs.

How can manufacturing IT help reduce unplanned downtime and improve uptime?

Manufacturing IT helps reduce unplanned downtime by proactively monitoring critical systems, modernizing aging infrastructure, and integrating predictive maintenance powered by AI. You benefit from:

99.999% uptime targets supported by managed hosting and cloud platforms
Rapid response and immediate backup coverage to minimize disruption
Continuous analytics for early detection of issues across your production line

What is the process for assessing and modernizing our manufacturing IT environment?

The process starts with a structured assessment of your application inventory, master data, business domain, and technical architecture. Next, pilot projects are launched to validate value and minimize risk before production rollout. Agile DevOps methodologies, comprehensive documentation, and knowledge transfer ensure your team is equipped to manage the modernized environment, with every step aligned to your business and operational goals.

How are pricing and project timelines structured for manufacturing IT projects?

Pricing is based on a predictable, fixed-cost delivery model to give you budget certainty and transparency. Project timelines are tailored to your operational needs, starting with a rapid assessment and pilot phase, followed by staged implementation to avoid production disruption. Most organizations see initial pilot results within weeks, with full rollouts planned around your plants schedule to maintain uptime.

Why should we choose this provider for manufacturing IT over other firms?

You benefit from a proven track record in public-sector and enterprise modernization, with experience supporting over 100 utilities and enterprise clients in highly regulated environments. Partnerships with Microsoft, AWS, Oracle, and Google Cloud allow for flexible, best-fit solutions. Rapid mobilization, roughly 80 certified professionals, and technology-agnostic approaches ensure your manufacturing IT projects are delivered with minimal risk and lasting operational value.